Metal shaping and designing is extreme tough process but it can be completed precisely with right techniques and right forging processes. Forging process always offers unique advantages and cost benefits over other manufacturing processes.
Forged components are always durable and assure maximum strength in the long run. With this process, this is possible to design even most complex shapes that were impossible to work with few decades back.
The most popular forging process is open die forging where metal are shaped by constant heating. The work piece is pressed between dies and shaped through hammer. You need skillful hammer to complete the forging process.
Open die forging may be either hot or cold and easy to modify into different shapes with right skills and knowledge. The strength acquired for final forged component is remarkable and reduces overall porosity of metals. Further, there are three open die forging techniques that have changed the style of manufacturing completely like cogging, fullering and edging etc. Each process has different benefits and it can be utilized for numerous industrial applications.
Open die forging process can be applied to various materials like carbon, stainless steel, carbon or nickel alloys etc. In this blog, we will discuss on each of the forging techniques in brief –
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Cogging
The cogging process is used to convert metal piece into correct thickness and desired shape. Metal is constantly treated with skillful hammer and compressive forces. The entire metal is deformed and converted into desired shape or length as required. Die is generally flat and makes metal ready for next steps fullering or edging.
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Fullering
Fullering process is generally carried out in initial stages to complete the forging process further. Here, convex shaped die is used to shape the metals. When die hits metal and force is applied over it then metal is deformed and shaped correctly. The process is good to create thin metal pieces in accurate dimensions and configurations.
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Edging
For edging concave shaped metal is used for metal transformation. The process is generally carried out at edges of metal pieces.
The open forging is generally designed or manufactured on flat dies. This is true that you need different tools and techniques to manufacture products in variable configurations and sizes. Forged components are highly appreciated by industries due to impeccable strength and durability.
The only condition is that forging exporters in India should always utilize best manufacturing techniques to get the work done. When it is about metal shaping then you have to focus on several things from designing to final manufacturing.
Metals should always be aligned properly to increase overall strength and decrease porosity of metals. Porosity affects bubble density that is formed due to excessive air pressure.
According to Indian forging exporters, the process is highly efficient and cost-effective. It can quickly be utilized to create most complex designs with flexibility. You can use various materials for open die forging process like stainless steel, copper, carbon or nickel alloys etc.
Small or large-scale industries offer products in various sizes and configuration to boost up overall confidence of users. TO know more about the process and to enjoy maximum benefits from process, contact leading forging manufacturers in India right away. There are many forging industries in India and worldwide. They manufacture varied forging products which are widely utilized in various industries across the world. Some of the Industrial processes are in existence since ancient times. However, they are modified over time by use of technology and innovation.
How you or your industry utilizes open die forgings – cogging, fullering or edging. Don’t forget to share with us your experience and which suits your project requirements and why?